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Designing for Safety and Lean Manufacturing: A guide on integrating safety and lean manufacturing principles in the use of machinery

This document provides guidance on the practical application of safety and lean manufacturing principles to machinery and manufacturing systems for improving performance, safety and quality by reducing injury and waste. The guidelines in this technical report assist machine tool users to minimize waste and risk associated with machinery and manufacturing systems, including individual and integrated machine tools and auxiliary components.

B11.TR7—2007

Guide to Inspection of Risk Reduction Measures

This Technical Report introduces three categories of inspections; conversational inspections, visual inspections, and technical inspections. Applying the appropriate category to existing inspections improves communication, safety culture, and risk reduction measures. Although each of the three categories provide a benefit, it is not necessary for all categories to be used. The template checklists which are included may be modified to produce “organizational specific” checklists by either internal or external subject matter experts

B11.TR8-2022

Safety Requirements for Large Machines

This standard applies to machines with a work envelope equal to or greater than two cubic meters (2 m3) or two meters of linear axis travel, or where personnel are regularly required to enter into the working envelope to perform work or tasks. This standard applies to large machines with a working envelope greater than two cubic meters (meters of travel). The requirements in this standard apply to all large machines, unless they are specifically covered in or by another standard. This document is intended to be used with both ANSI B11.0 and ANSI B11.19 to execute the risk assessment process and the risk reduction measures, respectively.

ANSI B11.25-2015

Safety Standard for Mechanical Power Transmission Apparatus

This standard provides requirements for use in developing effective safeguarding methods to protect people from injury due to inadvertent contact with mechanical power transmission apparatus. When specific safeguarding methods are listed, they are based on sound safety practices; however, alternatives that provide equivalent protection are acceptable. The use of personal protective equipment is recommended, where applicable, but its use does not negate provisions of this Standard.

ANSI B15.1

Robots and robotic devices. Guide to the ethical design and application of robots and robotic systems

BS 8611 gives guidance on the identification of potential ethical harm and provides guidelines on safe design, protective measures, and information for the design and application of robots. BS 8611 builds on existing safety requirements for different types of robots; industrial, personal care, and medical. BS 8611 describes ethical hazards associated with the use of robots and provides guidance to eliminate or reduce the risks associated with them. Significant ethical hazards are presented, and guidance is given on how they are to be dealt with for various robot applications. Ethical hazards are broader than physical hazards. Most physical hazards have associated psychological hazards due to fear and stress. Thus, physical hazards imply ethical hazards, and safety design features are part of ethical design. Safety elements are covered by safety standards. BS 8611 is concerned with ethical elements

BS 8611:2016

SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP

This standard specifies built-in safety measures aimed at preventing unexpected machine start-up (see 3.2) toallow safe human interventions in danger zones (see Annex A).This standard applies to unexpected start-up from all types of energy source, i.e.: Power supply, e.g. electrical, hydraulic, pneumatic.  Stored energy due to, e.g., gravity, compressed springs.  External influences, e.g. from wind;

EN 1037:1995+A1:2008

Safety of industrial trucks – Electrical requirements – Part 1: Generalrequirements for battery powered trucks

Defines electrical and related mechanical safety requirements for design and construction of the electrical installation in battery powered industrial trucks hereinafter referred to as trucks, with nominal voltages of the truck system up to 240 V.

EN 1175-1:1998+A1:2010

PROGRAMMABLE CONTROLLERS - PART 2: EQUIPMENT REQUIREMENTS AND TESTS

Specifies requirements and related tests for programmable controllers (PLCs) and their associated peripherals, which have as their intended use the control and command of machines and industrial processes.

EN 61131-2:2007